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Innovation, R&D is Quechua's DNA, where most of our investments are concentrated.
We cultivate a privileged relationship in the design of our products.
At the Mountain Store (our international design centre) you can find:
👉🏻Laboratories at the cutting edge of technology,
👉🏻A store dedicated to users
⛰Mountains and nature all around!
Gathered in this magical and favourable setting, in France, at the foot of Mont Blanc, we think and develop adaptable, innovative, respectful and instantaneous products for our planet.
Products that can be used spontaneously, easily, without constraint or waste of time.
Products that adapt to each individual, to the environment in which we evolve, or to the weather encountered.
It's a whole ecosystem that inspires and enthuses us to create our products of tomorrow with ingenuity and high standards.
In each Project Group, the roles are shared between creative people focused on the product and innovation, and professions that make it possible to guarantee economic constraints.
In this way, we ensure the consistency of the products offered in the stores, whether for our products or those which Decathlon markets.
Gathered around the same type of product, we work together to develop a range of hiking and camping products.
Always make your life easier with smart, clever, ingenious products that translate your needs and desires into technical, innovative reality at a lower cost.
On average, the development of a product takes about 18 months, from design to market.
But even if we know how to go fast, a truly innovative product can take up to 4 or 5 years, because we also know how to take the time on projects that are out of the ordinary, such as the new 2 Seconds Easy or the Van 500 rooftop tent.
The different stages of development involve tests and prototypes, which can be developed internally for the least complex products (jackets, sleeping bags, backpacks) while it is necessary to go through external workshops as soon as the product requires a mould, like the soles of hiking boots for example.
This prototyping takes place in one of the three Workshops (Industrial Prototyping Workshop) which extend over more than 1,000m2 and which are dedicated to textiles, accessories and tents. In each of these workshops, there is a «Fablab» allowing everything to be worked on (3D printers), a “bank of components” (fabrics, fasteners, zips, straps, etc.), and sophisticated tools.
But it is above all the skills to operate these tools and work with these materials that are our strength, with prototypists and method engineers at the forefront of their discipline and integrated into a stimulating environment.
These workshops are of course accessible to product engineers who come here to design, modify, test solutions or even chat live, for example on customer feedback.
This is one of our great strengths: all the teams are present on site, in the same place.
For all matters relating to materials and components, a dedicated team, based in Lille, selects or develops the best components and materials and saves all the brands in the group a lot of time, not to mention the savings represented by shared purchases.
Having your own catalogue and constantly enriching it means further strengthening an essential aspect of innovation, in consultation with all stages of development.
In addition to the specific laboratories at the Passy site, our teams benefit from the “SportsLab” at the Decathlon headquarters in Lille.
The best-known of the group's laboratories, with more than 800m2 and around forty engineers and researchers, analyses very specific scientific problems and subjects, which do not necessarily have a direct link with a production schedule.
Is is divided into 4 entities:Morphology (in particular thanks to 3D analysis), movement sciences, thermal comfort (with its four climatic chambers), behavioural and sensory sciences.
Finally, in this R&D process, we find the crucial notion of after-sales service.
All returns are centralized and returned to us.
A defective jacket brought back to a Decathlon store will be recovered by our engineers and analysed to close the loop to the end.
If necessary, a quality alert can even be triggered, which will stop production from a certain return rate.
A Quechua, field test engineers (IET) make the link between the product and our customers.
From the beginning of the development process of a product, it is a question of defining a protocol which will make it possible to test it, in particular by establishing one or more referents against which to compare.
Even before having a prototype, the engineers integrated into the Project Groups are already preparing for the tests to come.
Some are well known, such as the comfort of a shoe, but for others ("avoiding the intrusion of gravel" for example), it will be necessary to create a protocol from scratch.
Tests can be separated into two main categories: those done in the lab with machines, and those done in the field with humans.
First, the Passy laboratories (nearly 2000m2 dedicated between the workshops and the test labs) are particularly well equipped with all kinds of equipment to cut up, crush, twist, tear or even trample the prototypes. Perhaps the most impressive is the “shower test”, a huge room in which impressive storms are simulated, in a rather unique and custom-built environment to test the resistance and waterproofness of the tents.
Testing with users is also essential for more subjective criteria (such as breathability or comfort) or for objective tests where we need human beings but without asking their opinion (by equipping them with sensors for example).
On average, an IET therefore organizes one test per week, which vary greatly in type and intensity. We therefore go from indoor fittings which last 10 minutes per tester, to weeks of non-stop tests (for example while trekking in a desert or on an ice pack). But before going far, the teams have a life-size playground at the Mountain Store, on the 50,000m2 site (trails and other test routes are laid out near the building, also accessible to the public) and of course in the surrounding mountains.
The results, statistics and summary of the tests will be used by the product engineer and the entire Project Group, who will be able to start again with a new prototype to iterate and test.